Course Outline
- Six Sigma and Organizational Goals o Value of Six Sigma
- Organizational Goals & Six Sigma Projects
- Organizational Drivers & Metrics
- Lean Principles in the Organizational
- Lean Concepts
- Value Stream Mapping
- Design for Six Sigma Methodologies (DFSS)
- Roadmaps for DFSS
- Basic Failure Mode and Effects Analysis (FMEA)
- Design FMEA and Process FMEA
- Project Identifications
- Project Selection
- Project Selection
- Process Benchmarking
- Process Inputs and outputs
- Owners and Stakeholders
- Voice of the Customer (VoC)
- Customer Identification
- Customer Data
- Customer Requirements
- Project Management Basics
- Project Charter o Project Scope
- Project Metrics o Project Planning Tools
- Project Documentation
- Project Risk Analysis o Project Closure
- Management and Planning Tools
- Business Results for Projects
- Process Performance
- Communications
- Team Dynamics and Performance
- Team Stages and Dynamics
- Team Roles and Responsibilities
- Team Tools o Team Communication
- Process Analysis and Documentation
- Probability and Statistics
- Basic Probability Concepts
- Central Limit Theorem
- Statistical Distributions
- Collecting and Summarizing Data
- Types of Data and Measurement Scale
- Sampling and Data Collection Methods
- Descriptive Statistics o Graphical Methods
- Measurement and System Analysis
- Process and Performance Capability
- Process Performance versus Process Specifications
- Process Capabilities Studies
- Process Capability (Cp, Cpk) and Process Performance (Pp, Ppk) Indices
- Short Term versus Long Term Capability and Sigma Shift
- Exploratory Data Analysis
- Multi-vary Studies
- Correlation and Linear Regression
- Hypothesis Testing
- Basics
- Tests for means, Variances and proportions
- Design of Experiment (DoE)
- Basic Terms
- DoE Graphs and Plots
- Root Cause Analysis
- Lean Tools
- Wastes Elimination
- Cycle Time Reduction
- Kaizen and Kaizen Blitz
- Statistical Process Control (SPC)
- SPC Basics
- Rational Subgrouping
- Control Chart
- Control Plan
- Lean Tools for Process Control
- Total Productive Maintenance (TPM)
- Visual Factory